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IPOSplus® positioning and sequence control system




The basic functions and options of IPOSplus® units ensure that the program is no longer only an open-loop speed controller.

In fact, the positioning and sequence control system integrated in MOVIDRIVE® can often take a great deal of load off the master PLC, or maybe even replace it.

Reducing the central control offers SEW customers significant potential savings in terms of hardware and the complexity of electrical installation.

The programming work is divided between the PLC and inverter control. However, users must familiarize themselves with the system. This includes getting to know IPOSplus® if you want to make effective use of what it has to offer.
IPOSplus® features
  • The IPOSplus® sequence control system makes it possible to run a user program, disregarding any encoder feedback or the selected control mode (VFC, CFC, ­SERVO).
  • In conjunction with encoder feedback, the IPOSplus® positioning control provides a high-performance point-to-point positioning capability.
  • The program is run independent of encoder feedback and operating mode.
  • MOVIDRIVE® continues to run the user program even if the unit develops a ­malfunction (troubleshooting is possible in the user program).
  • IPOSplus® can run several user programs/tasks simultaneously, independent of one another. Tasks can be interrupted using interrupts.
  • The user programs can contain several hundreds of program lines.
  • Easy-to-use and comprehensive control options for IPOSplus® units.
  • Access to all available options:
  •  
    • Input/output card
    • Fieldbus interfaces
    • Synchronous operation card
  • Extensive communication options:
  •  
    • System bus (S-bus)
    • RS-485
    • RS-232 (with interface adapters USS21A, UWS11A, UWS21A)
    • Fieldbus interfaces
  • Processing of binary and analog input/output signals.
  • Positioning with adjustable travel speed and positioning ramps.
  • Presetting for position, speed and torque control loops with minimized lag error.
  • Absolute encoder processing.
  • 1024 32-bit variables are available in the IPOSplus® program. Of these variables, 128 can usually be stored protected against power failure.
  • With IPOSplus®, all inverter parameters can be read and written via communication commands.
  • 2 touch probe inputs.
  • Ramp types:
  •  
    • Linear
    • Sine
    • Square
    • Bus ramp
    • Jerk-limited
    • Electronic cam
    • I-synchronous operation
  • Status and monitoring functions:
  •  
    • Lag error monitoring
    • Position reporting
    • Software and hardware limit switches
    • Encoder function
  • 9 reference travel types.
  • The following functions can be changed during movement:
  •  
    • Target position
    • Travel speed
    • Positioning ramp
    • Torque
  • "Endless positioning" is possible.
  • Override function.
  • The following technology functions can be controlled with a virtual encoder:
  •  
    • Electronic cam
    • Internal synchronous operation
  • Programming in the compiler also offers:
  •  
    • Program creation in a standard language
    • Symbolic variable names
    • Possibility of creating program modules that can be used again in other projects
    • Clear, modular and structured programming is possible
    • Different programming techniques for loops
    • Compiler control using preprocessor commands
    • Standard structures
    • User-defined structures
    • Standard functions
    • Debugger for troubleshooting
    • Extensive options for making remarks (remarks are only stored in the PC)
  • Programming in the assembler offers:
  •  
    • Remark lines
    • Programming in user travel units (units are entered in the program header)
  • Setpoint selection. Depending on the hardware and the required setpoint, the ­following options are available for the specification:
  •  
    • Analog setpoints
    • Fixed setpoints
    • Fixed setpoints and analog setpoints
    • Motor potentiometer
    • Master/slave operation with SBus
    • Master/slave operation with RS-485
    • DRS setpoint (only with the DRS11 option)
    • Fieldbus/fieldbus monitor setpoint (only with fieldbus interface option)
    • IPOSplus® position setpoint
Technical data
Encoder resolution:
MOVIDRIVE® X15, motor encoder
MOVIDRIVE® X14, external encoder
MOVIDRIVE® X62, absolute encoder (including absolute encoder from ­HIPERFACE®)
IPOSplus® always operates with 4096 increments/motor revolution
Prerequisites: Encoder resolution of 512, 1024 or 2048 pulses/motor revolution (any other encoder resolutions are not permitted) or resolver
Maximum program length/program memory:
MOVIDRIVE® A (without MCH): 4 kByte
MOVIDRIVE® MCH: 8 kByte
MOVIDRIVE® B: 16 kByte
1 kByte equals approx. 200 to 250 assembler commands
Command processing time:
MOVIDRIVE® A:
Task 1: 1 assembler command/ms
Task 2: 2 assembler commands/ms
MOVIDRIVE® B (the total in Task 1 und Task 2 ≤ 12 assembler commands/ms):
Task 1: 1 to 10 assembler commands/ms
Task 2: 2 to 11 assembler commands/ms
Task 3: free computing time
Interrupts:
MOVIDRIVE® A:
1 interrupt triggered by timer, error or touch probe interrupts task 1.
MOVIDRIVE® B:
As MOVIDRIVE® A, an additional 4 variable interrupts that interrupt tasks 2 and 3.
Variables:
MOVIDRIVE® A: 512 / MOVIDRIVE® B: 1024, of these 128 (0 to 127) are protected from loss in case of a power failure in each case. Exception: MDS, MDV, MCS, MCV with the electronic cam technology option. Here, 16 variables (0 to 15) are protected from loss in case of a power failure.
Value range: - 231 to +(231 - 1)
Touch probe inputs:
2 inputs, processing time 200 µs
Sampling interval of analog inputs:
1 ms
Sampling interval of binary inputs:
MOVIDRIVE® A: 5 ms
MOVIDRIVE® B: 1 ms
Binary inputs/outputs:
MOVIDRIVE® A:
MOVIDRIVE® B:
DIO option:
DIP option:
6 inputs/3 outputs
8 inputs/6 outputs
8 inputs/8 outputs
8 inputs/8 outputs
Analog inputs/outputs:
MOVIDRIVE®:
DIO option:
1 input (0 to 10 V, ±10 V, 0 to 20 mA, 4 to 20 mA)
1 input (0 to 10 V, ±10 V, 0 to 20 mA)
2 outputs (± 10 V, 0 to 20 mA, 4 to 20 mA)
 
  SEW EURODRIVE GEARBOXES


 
 
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